up:: Scrap metal recycling

Description of need

Recycling facilities and metal scrap yards are experiencing a dramatic increase in the occurrence of fires. These fires cost millions of dollars in damages.

Why is this happening?

  • Flammable substances like aerosols, paint, fuel canisters, ashes
  • Li-ion batteries from vapes, cell phones, smartwatches, etc. They self-ignite when damaged during transport or crushing. 40% of waste management facilities are triggered by Li-ion batteries.
  • Plastic waste that can’t be exported to China anymore, and facilities don’t know what to do with it.

Problem severity (1-10)

8

Who has this need

scrap yards and recycling plants

Total addressable market (TAM)

L

Solutions today, and their shortcomings

  • Infrared cameras to quickly detect fires in a recycling facility

Startups:

Potentially relevant capabilities

  • Li-ion battery detection equipment company
  • Thermal imaging to detect fires early (example: https://movitherm.com/mrf-early-fire-detection-with-cloud-connected-thermal-imaging-webinar/)
  • Dual energy X-ray transmission. Current commercial sensors do not have sufficient resolution to distinguish between the dense metals or their alloys, or between the light metals and their alloys.
  • X-ray fluorescence (WRF). Suffers from relatively low precision for and difficulty in detecting light elements. Has variable penetration depth.
  • Laser induced breakdown spectroscopy (LIBS). Sensitive to surface contamination and microstructural inhomogeneity. Struggles with Pb alloys and refractory metals.
  • Prompt gamma neutron activation analysis (PGNAA). Widespread in mining industry. Newly developed D-T fusion neutron sources are now beginning to be deployed in PGNAA sensors for cross-belt analyzers. PGNAA cross belt analyzers, which do not have sufficient resolution to target individual scrap pieces.
  • Mechanical sweeps (pneumatic or magnetic)
  • Magnetic separations (including rare-earth based, but never HTS based)

References